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Inline Pre-Treatment System

Wire Systems

  • Wire inlet ø8.0 – 15.0mm
  • Wire outlet drawing speed up to 10m/s
  • Wire inlet speed up to 1.5m/s

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Specifications

The wire rod is subsequently propelled by a horizontal wire rod pay-off system in a combined pull-in, bending and straightening machine (BDM-2S / EG). The scale layer is broken and the wire is straightened without cracks. The wire pull in is considerably facilitated by this system concept. In the following double-head sanding descaler (SEZ-6-302S), the wire will be cleaned and surface pre-treated for the further coating process through two sanding belts with min. 100% cleanliness result.

The next wire preparation step is done by an electro-phosphating plant (Ephos®) Inline from STAKU.

Production range:

  1. Wire inlet ø8.0 – 15.0 mm
  2. Wire outlet drawing speed up to 10 m/s
  3. Wire inlet speed up to 1.5 m/s

For Example:

  1. Wire inlet ø13.0 mm
  2. Finished wire ø5.0 mm
  3. Wire inlet speed 1.2 m/s
  4. Wire outlet drawing speed 8 m/s

Mechanical descaling with inline phosphating at the same drawing speeds as conventionally pickled wires without sacrificing quality.